The PCB conveyor is a specialized equipment used in the electronics manufacturing industry for the transportation and handling of printed circuit boards (PCBs) during the assembly process. It offers a range of functionality and features that enhance efficiency, productivity, and safety in the production line.
Features:
1. Modular design, optional assembly as per client’s requirement.
2. Rugged steel design, improves equipment stability .
3. Smooth stainless steel screw to adjust the width of the rail.
4. Variable speed control.
5. Circuit board testing mode.
6. Using a dedicated aluminum slot for transfer orbit to prevent PCB stuck.
7. Heavier bottom design, not easily shift.
8. Machine length can be customized.
9. Compatible with SMEMA interface.
Specification
| Product Name | PCB Inspection Conveyor |
| Rail Length(mm) | 500 mm | 1000 mm | 1200 mm | 2000 mm |
| Dimension (mm) | 500*700*950 | 1000*700*950 | 1200*700*950 | 2000*700*950 |
| PCB Width | 50 to 350 mm |
| PCB Direction | L to R or R to L |
| Speed | Adjustable |
| Control System | PLC |
| Track Fixed Edge | Front Fixed or Back Fixed |
| Communication | SMEMA for both in & out |
| Power Supply | 1 PH AC 220V 50/60Hz (Option:110V to 380V) |
| Weight | 70 Kg | 95 Kg | 105 Kg | 150 Kg |
Functionality:
1. Smooth Transportation: The PCB conveyor is designed to provide smooth and continuous transportation of PCBs along the assembly line. It utilizes a conveyor belt system or roller mechanism to move the PCBs from one workstation or process to another without interruptions or delays. This ensures a consistent flow of PCBs and minimizes production bottlenecks.
2. Adjustable Speed: The machine allows operators to adjust the conveyor speed according to the production requirements. It provides flexibility to match the pace of different assembly processes or accommodate variations in the manufacturing workflow. This feature enables optimal coordination between workstations and prevents PCB damage caused by excessive speed or congestion.
3. PCB Alignment and Positioning: The conveyor may include alignment and positioning mechanisms to ensure accurate placement of PCBs during transportation. These mechanisms can include side guides, pneumatic clamps, or adjustable rails that hold the
4. PCBs securely in position, preventing misalignment or skewing during transit.
ESD Protection: The PCB conveyor is often equipped with features to mitigate the risk of electrostatic discharge (ESD) damage to sensitive electronic components. It may include anti-static materials, grounding mechanisms, or ionizers to neutralize static charges, safeguarding the integrity of the PCBs and components.
5. Modular Design: The conveyor system often features a modular design, allowing for easy customization and expansion. Operators can add or remove conveyor sections as needed to accommodate different PCB sizes, assembly line configurations, or future production line upgrades. This modularity enhances flexibility and adaptability to changing manufacturing requirements.
6. Integration with Other Equipment: The PCB conveyor can be integrated with other automated equipment, such as pick and place machines, soldering machines, or inspection systems. This integration enables seamless transfer of PCBs between different processes, optimizing production efficiency and reducing manual handling.
Usage Range:
The PCB conveyor finds applications in various areas within the electronics manufacturing industry, including:
1. Assembly Line Transportation: It serves as a vital component in automated assembly lines. The conveyor system facilitates the smooth and continuous transportation of PCBs between different workstations, ensuring efficient workflow coordination and maximizing production throughput.
2. PCB Inspection: The conveyor system is utilized for PCB inspection processes. It transports PCBs through inspection stations, allowing for visual inspection, automated optical inspection (AOI), or other quality control procedures. This ensures thorough inspection of
3. PCBs for defects, ensuring adherence to quality standards.
Reflow Soldering: The conveyor is commonly used in reflow soldering processes. It transports PCBs through the preheating and soldering zones of the reflow oven, ensuring precise temperature control and consistent soldering quality. The conveyor system facilitates the smooth and accurate movement of PCBs during the soldering process.
4. Testing and Packaging: The PCB conveyor is employed in testing and packaging stages of the manufacturing process. It transports PCBs to testing equipment, such as functional testers or in-circuit testers, for quality verification. Additionally, it facilitates the movement of
5. PCBs to packaging stations for final packaging and shipment preparation.
Material Handling: The conveyor system can be used for material handling tasks, such as transferring raw materials, components, or finished PCBs between different areas of the production facility. It simplifies the logistics and streamlines material flow, enhancing overall operational efficiency.
The PCB conveyor plays a crucial role in the smooth and efficient transportation of PCBs during the electronics manufacturing process. It ensures consistent workflow, accurate positioning, and integration with other equipment, contributing to improved productivity, quality control, and overall manufacturing efficiency.
